Force-displacement monitored hand presses

Force-displacement monitored hand presses offer a combination of precision and flexibility in modern production. The use of displacement sensors and load cells as well as the connection to digital process monitoring systems enable exact control of the pressing process. This leads to a significant improvement in process reliability and quality assurance, especially in sensitive applications such as press-fitting, riveting or caulking. With solutions from burster and the integration of modern measuring systems such as the DIGIFORCE®, the monitoring and control of manual presses is raised to a new level.

forcemaster 9110 low cost monitoring für handpressen einkanal kraft überwachung burster low cost monitoring for manual press presses hand lever presses single channel force monitoring

Model: ForceMaster 9110

Low-cost monitoring for manual presses

  • Measuring channels: 2
  • Max. Number of active measuring channels: 2
  • Sensor type: DMS; Potentiometer
Learn moreData sheet download
digiforce 9311 x/y monitoring einpressen fügen nieten verstemmen überwachung schaltschrank cabinet module profibus profinet burster TEDS ethernet ip prozess signal dms piezo poti feldbus sensor prozess controller monitoring press fit joining rivet caulking operations fieldbus

Model: DIGIFORCE® 9311

Press-fit, assembling, riveting and caulking monitoring

  • Measuring channels: 2
  • Max. Number of active measuring channels: 2
  • Sensor type: Strain gauge; Potentiometer; Process signal
Learn moreData sheet download
universell prozess controller überwachung monitoring einpressen fügen drehmoment verlauf feder schalter prüfung widerstand messung signaltesting leckage digiforce 9307 sensoren kraft weg überwachung profibus profinet ethernet ip ethercat dms poti normsignal incrementell endat ssi piezo burster universal process controller monitoring press fit joining operation torque process curve spring switch testing resistance measurement signal testing leak detection sensors force displacement monitoring strain gauge gage standard signal

Model: DIGIFORCE® 9307

HIGH-END X/Y process monitoring and analysis

  • Measuring channels: 6
  • Max. Number of active measuring channels: 3
  • Sensor type: Strain gauge, potentiometer, process signal analogue, incremental, SSI, EnDat ...
Learn moreData sheet download

Force-displacement monitored hand presses: Precision and process reliability for manual production

In modern manual workstations, force-displacement-monitored hand presses are indispensable when it comes to making manual production processes efficient, safe and precise. These presses are primarily used in the installation and press-fitting of components, where high accuracy and repeatability are required. Here, burster offers solutions that are tailored to the increasing demands on process monitoring and quality assurance. The use of displacement sensors and load cells turns manual presses into high-precision tools that offer precise control over the entire pressing process.

Monitoring and control for maximum process reliability
Force-displacement monitoring in hand presses enables precise control of the pressing process by accurately measuring the pressing force and the distance travelled. This combination of force measurement and travel monitoring ensures maximum process reliability and ensures that the specified requirements are met exactly. Particularly in sensitive applications such as riveting, flanging or caulking, it is crucial that the components are assembled with the correct force to ensure permanent connections.

Hand lever and Articulated lever presses: Flexible solutions for different applications
Hand lever presses, and in particular hand lever presses and Articulated lever presses, are versatile tools in industrial joining technology. Thanks to their robust design and flexible application options, they are ideal for a wide range of pressing processes in the low to medium force range. The displacement sensors record the distance travelled and monitor the entire working stroke up to the end of the stroke, although the load cells simultaneously measure the applied force. Load cells simultaneously measure the applied pressing force, ensuring that the force remains within the desired range and that the connection is made correctly. This enables complete documentation of the process and is an important part of modern quality assurance.

Digital process monitoring for maximum precision
By integrating measurement technology such as burster's DIGIFORCE and the associated software, hand presses can be brought to a high level of process monitoring. These systems not only monitor the active pressing process, but also store all relevant data for later analysis and documentation. The possibility of creating individual measurement programmes offers the user maximum flexibility in production. This is particularly valuable for companies that have a high variance in pressing processes and need to react to changing production requirements.