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Press-fit, jointing, torque and process control

The monitoring of press-fit, assembling and torque processes plays a central role in industrial production and quality assurance. With burster as a partner, these processes can be monitored precisely and reliably. The combination of comprehensive diagnostics and statistical analyses, all common sensor interfaces, variable fieldbus interfaces and powerful PC software offers an optimum solution for the requirements of modern production control. Thanks to advanced technologies, companies can organise their processes more efficiently and raise quality monitoring to a new level.

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Model: DIGIFORCE® 9307

HIGH-END X/Y process monitoring and analysis

  • Measuring channels: 6
  • Max. Number of active measuring channels: 3
  • Sensor type: Strain gauge, potentiometer, process signal analogue, incremental, SSI, EnDat ...
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Model: DIGIFORCE® 9311

Press-fit, assembling, riveting and caulking monitoring

  • Measuring channels: 2
  • Max. Number of active measuring channels: 2
  • Sensor type: Strain gauge; Potentiometer; Process signal
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Model: ForceMaster 9110

Low-cost monitoring for manual presses

  • Measuring channels: 2
  • Max. Number of active measuring channels: 2
  • Sensor type: DMS; Potentiometer

Precision and variability in production control

In modern industry, the monitoring and control of production processes is becoming increasingly important in order to ensure product quality and fulfil the requirements of production standards. High-precision monitoring systems play a central role, particularly in the areas of press-fitting, assembling and torque measurement. burster, as a leading supplier of sensors and measuring systems, offers customised solutions for press-fit, joining, torque and progression monitoring, which are crucial in both quality assurance and production control.

Press-fit and joining monitoring: maximum precision and control
Press-fit and joining monitoring ensures that components are joined correctly by monitoring the force applied during press-fitting and assembling. This is particularly important to maintain tolerance limits and ensure that the connections can withstand the load requirements. Burster offers solutions for measuring and monitoring these processes, which contribute to quality control in production. The use of measuring systems such as the DigiForce, which provides real-time data, helps to detect errors at an early stage and avoid subsequent corrections.

Torque monitoring: the key to compliance with quality standards
Torque monitoring is crucial in many manufacturing processes, especially during installation. It ensures that screw connections are tightened to the correct torque in order to guarantee the required stability. Torque transducers and torque sensors can be used to precisely measure and monitor torque. These sensors record the necessary measured values and communicate them to the control systems via specific sensor interfaces. For production, this is a decisive measure for safety and compliance with quality requirements.

Progress monitoring: documentation of the entire process
Progress monitoring provides comprehensive documentation of the entire production process. It plays an essential role in external monitoring, in which external inspection bodies ensure that the process sequences are adhered to in accordance with the defined standards. Therefor Burster offers customised measuring programmes that enable detailed analysis and control of the relevant parameters. This process data is often used to optimise production processes and adapt to changing industry standards.

Solutions for precise monitoring and process control
Burster products are known for their high accuracy and their ability to monitor complex processes in real time. With a broad portfolio of measuring systems and sensors, burster is an important partner for companies that rely on the highest precision and quality in their production processes. Our products and technologies meet the highest safety requirements and contribute significantly to the optimisation of industrial processes.