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Testing for flatness on a workpiece

  • High-speed switching outputs
  • Mathematical function
  • High sampling rate
  • Measured values can be transferred via PROFIBUS, RS232, USB or analog output

TASK

The flatness of a workpiece needs to be measured. To do this, measurements must be taken at three points to determine whether the workpiece is within tolerance. The results from these measurement points are compared using an electronic analysis unit. If the workpiece surface is found to be out of tolerance, the unit must immediately indicate the point at which the maxima have been exceeded. In addition, a visual display is required to make it easier to identify such workpieces.

SPECIFIC REQUIREMENT

High sampling rate, high-speed switching of limits.

SOLUTION

burster displacement transducers are used at the three measurement points. All displacement transducers from the burster range are suitable for use here. A SENSORMASTER 9163, with two main inputs, performs the analysis. The unit uses the two mathematical functions "Fin.A" and "Fin.B" to determine the mean values. To do this, the user assigns each of the inputs and the function "Fin.B" to a limit switch. These switches are configured as a direct-switching, symmetric alarm with hysteresis for minimum and maximum values. The process-value display can be configured to show a change in display colour as soon as one of the limit switches is active. In this case, the limit indicators show which measurement value is out of tolerance. Using the RS232 option with the 9163-P100 measurement data software, a PC can be employed to log and archive the measurements. This process can be automated by the controller communication tool included in the software.

Products used

induktiv wegtaster sensor in line messverstärker verstärker 8739 burster lvdt displacement sensor with in line amplifier
induktiv wegtaster sensor in line messverstärker verstärker 8739 burster lvdt displacement sensor with in line amplifier

8739

An inductive displacement sensor with a diameter of 8 mm for integration in spatially limited structures.

8739
dc dc wegsensor 8740 mit tastfeder 8741 burster dc dc displacement sensor with spring probe tip dc/dc
dc dc wegsensor 8740 mit tastfeder 8741 burster dc dc displacement sensor with spring probe tip dc/dc

8740, 8741

DC/DC displacement sensors for displacement measurements and the detection of mechanical variables that can be converted into displacements.

8740, 8741
potentiometrisch wegsensor miniatur 8709 burster potentiometric displacement sensor miniature design
potentiometrisch wegsensor miniatur 8709 burster potentiometric displacement sensor miniature design

8709

A long-life potentiometric displacement sensor in miniature design for space-saving integration.

8709
potentiometrisch wegsensor 8710 8711 burster potentiometric displacement sensor
potentiometrisch wegsensor 8710 8711 burster potentiometric displacement sensor

8710, 8711

Potentiometric displacement sensors for measuring mechanical displacements with lateral force-free linkage.

8710, 8711
potentiometrisch wegtaster wegsensoren 8712 8713 burster potentiometric displacement sensors
potentiometrisch wegtaster wegsensoren 8712 8713 burster potentiometric displacement sensors

8712, 8713

Potentiometric displacement transducers for direct measurement, testing and monitoring of small mechanical displacements.

8712, 8713
potentiometrisch wegsensor schubstangenlos ohne schubstange 8718 burster potentiometric displacement sensor without rod
potentiometrisch wegsensor schubstangenlos ohne schubstange 8718 burster potentiometric displacement sensor without rod

8718

A potentiometric displacement sensor that enables precise and linear displacement measurement even with large displacements.

8718

8738-DK805, DK812

A high-precision incremental travel sensor - vibration-resistant, dust-protected and with a high protection class up to IP66.

8738-DK805, DK812

8738-DK25, DK50, DK100

A high-precision incremental travel sensor - vibration-resistant, dust-protected and with a high protection class up to IP64.

8738-DK25, DK50, DK100

8738-DK830

A high-precision incremental displacement sensor with an accuracy of up to ±1.3 µm, ideal for demanding measuring tasks.

8738-DK830
sensormaster digital anzeiger einkanal mehrkanal dms potentiometer normsignal 9163 burster ethernet usb digital indicator single channel multi channel strain gauge gage potentiometer standard signal
sensormaster digital anzeiger einkanal mehrkanal dms potentiometer normsignal 9163 burster ethernet usb digital indicator single channel multi channel strain gauge gage potentiometer standard signal

SENSOR MASTER 9163

This digital indicator records, displays, evaluates and transmits measured values to higher-level control systems via its USB interface.

SENSOR MASTER 9163